One yuan binary aerosol filling machine
Product description: The equipment is shown in the following figure1
The configuration products of this production line include (from front to back): rotary high-speed upper valve unit, centrifugal high-speed valve sorting machine, valve supply hoist, 6-station high-precision measuring cylinder&single group booster pump, 6-head sealing&6-head inflation integrated machine (positive pressure explosion-proof electrical box and explosion-proof human-machine interface). It has the advantages of simple operation, friendly human-computer interaction, and fault indication. Easy to troubleshoot and eliminate faults.
2. Production processes and performance parameters completed by each unit:
A. The rotary high-speed valve unit is shown in Figure 2
Figure 2
Model: SD-QGQW25-150HSF rotary high-speed valve machine, a 16 station rotary high-speed valve machine developed by drawing on advanced equipment technology from abroad. The unit consists of a valve hoist, a rotary disc type psychological valve machine (customized according to the valve form), and a high-speed rotary valve machine. The working principle is that a valve delivery track sends the aerosol valve to the corresponding filled aerosol can under the main drive disk. There is a valve extraction device on the main disk to guide and position the valve before sending it to the aerosol can. The entire process is non-stop and continuous. The main process objective is to attach the aerosol valve to the aerosol can after filling and transport it to the next workstation. This device has the advantages of stable operation and convenient adjustment.
Equipment parameters:
Valve speed on the valve: 0 to 150 pieces/minute
Adaptation valve: 1-inch aerosol suction tube free valve (this device is designed for your company's products)
Aerosol can diameter: from 35mm to 66mm
Aerosol can height: 45mm to 260mm
Gas source pressure: 0.7 to 0.8Mpa
More gas consumption: 1.5m3/min
Power supply 220V AC, power 1.5KW
Figure 3
Model: SD-QGQW25-150FC Explosion proof Sealing Inflator: It consists of a 6-head sealing&6-head inflation integrated machine, a 6-head high-precision measuring cylinder&single group booster cylinder, and a positive pressure explosion-proof electrical cabinet. The process flow completed by this equipment is as follows: the front-end high-speed valve machine is transported to this unit through a flexible chain plate, and the indexing disc is driven by an explosion-proof servo motor to work. Six sets of valve equipped aerosol cans are positioned at once. The sealing unit completes the pressing, sealing, and resetting actions in one operation, and the sealing is now complete. The positioning disc is positioned again and divided into 6 stations to position the sealed tank to the inflation station, and then the metering cylinder, through the filling head, rushes into the aerosol tank under high pressure through the valve core. The adjustment is convenient by a pair of decelerating bevel gears and the hand wheel, and is indicated by a ruler. The single set of booster cylinders here is used to pressurize and liquefy the propellant and exhaust the air. At this point, all processes of the aerosol can are completed and flow to the next process flow. This device is equipped with a negative pressure suction device, which pumps the residual gas of the propellant (after inflation) to the filtering device (provided by the equipment manufacturer). Special note: Your company's procurement requirement is for a high-precision micro inflation unit of non-standard customized type (inflation volume 3g ± 0.1g). The actual production and processing of the finished product have smaller dimensions than the existing layout drawings, only for high-precision measuring cylinder groups.
Equipment parameters:
Sealing and inflation speed: 80 to 150 pieces/minute (note: this equipment is an all-in-one machine, and if the number of inflation heads with high speed requirements increases, a split type: sealing machine+inflation machine)
Adaptation valve: 1-inch aerosol non suction tube valve
Sealing diameter: 26.9 to 27.4 ± 0.1 mm
Sealing depth: 5.2 to 5.6 ± 0.1 mm
Aerosol can diameter: from 35mm to 66mm
Aerosol can height: 45mm to 260mm
Gas source pressure: 0.7 to 0.8Mpa
More gas consumption: 1.0m3/min
Inflation accuracy: below 20ml ± 0.5ml industry standard
Power supply 220V AC, power 1.5KW
Special note: This high-precision metering pump is a specialized micro propellant metering pump with an accuracy standard (customer requires an inflation volume of 3g ± 3%, approximately ± 0.1g). The propellant types are propane, butane, and isobutane.
C. Installation equipment for high-speed connected cover as shown in Figure 4
Figure 4
Model: SD-QGQW25-150GLT type rotary high-speed connected cover automatic installation equipment, developed with advanced foreign equipment technology for 16 stations. The unit consists of a connected cover lifting machine, a turntable type psychological cover machine (customized according to the cover form), and a high-speed rotary top cover+cover punching machine. The working principle is that a valve track sends the connected cover to the corresponding filled aerosol can under the main drive disk. The main disk has a cover extraction device to guide and position the cover, and then sends it to the top of the aerosol can. The entire process is continuous without stopping. Then, the upper cylinder drives the pile head to press down and drive the connected cover into the aerosol can. This device has the advantages of stable operation and convenient adjustment.
Liding speed: 0 to 150 pieces/minute
Suitable valve: 1-inch aerosol valve (this device is designed for your company's product)
Aerosol can diameter: from 35mm to 66mm
Aerosol can height: 45mm to 260mm
Gas source pressure: 0.7 to 0.8Mpa
More gas consumption: 1.5m3/min
Power supply 220V AC, power 1.5KW
technical parameter
Technical project | technical parameter |
Applicable specifications | Φ35至φ66One inch aerosol can |
Number of upper valve and pressure joint cover heads | 16Head (upper valve), 16 heads (pressure outer cover) |
Number of sealed inflation heads | 6Head sealing&6-head inflation integrated machine |
throughput | Sealing inflation speed: 150 bottles/minute Valve speed: 150 bottles/minute) Press fit lid speed: 150 bottles/minute |
Sealing type | Expand within one inch |
Inflation accuracy | 20ml accuracy±0.2g |
Valve qualification rate | ≥99.8% |
Qualification rate of upper body cover | ≥99.8% |
Power supply power | Sealing inflator：2KW，Upper valve machine：1.5KW Upper connected cover machine：1.5KW |
External dimensions | 2500×1050×1850mm（封口充气机） 940×870×1850mm（上阀机）940×870×1850mm（上连体盖机） 设备尺寸以DQ确认为准 |
Equipment weight | 约1500Kg（封口充气机）约1000Kg（上盖机、上连体盖机） |
